Predicting future dual clutches into Hannover's biggest highlights


In Hanover this year, dual clutches may be the biggest showcase in heavy-duty transmissions.

Whether it is the Volvo brand new FH “Tyrant Gold” heavy truck with double clutch or the presence of Eaton and ZF have put the dual clutch automatic transmission on the stand, these may indicate that the dual clutch may dominate the heavy transmission tomorrow.

 

Procision - new medium-capacity dual clutch gearbox


Volvo FH models: The world's first assembled dual clutch heavy truck

At the Hanover Motor Show this year, the new FH model of "Tyrant Gold" brought by Volvo will be equipped with the I-SHIFT dual clutch transmission except for its glittering appearance.

According to reports, dual-clutch transmissions are generally used in sports cars, which can achieve automatic shifting without losing speed nor losing torque. Volvo claims that they are the first manufacturers in the world to use dual-clutch transmissions for heavy-duty trucks.

“For heavy-duty trucks, the application of dual-clutch is a major advancement, which can make the driving operation more smooth and easy. In the case of more heavy transport tasks, worse road conditions, more frequent shifts, I-SHIFT double clutch The more effective the transmission is," said Astrid Drewsen, product manager of Volvo Trucks.

The Volvo Euro 6D13 engine version of the FH will be fitted with an I-SHIFT dual clutch transmission with output power of 460, 500 and 540 hp respectively. The car was launched in September this year.

Eaton launches new dual clutch gearbox

This year's auto show, Eaton to Procision - the new medium-sized dual clutch gearbox, as its display focus.

The new 7-speed transmission features a dual-clutch design and electronic shifting to provide optimum fuel efficiency and smooth continuous torque output depending on grade, vehicle weight, and throttle input during various shift conditions.

Eaton claims that the fuel efficiency of vehicles equipped with the dual clutch transmission is 8-10% higher than that of a vehicle with the same torque converter.

John Beering, Eaton’s senior vice president and general manager of the Commercial Vehicles Transmission Business Unit, said: “Small businesses rely on 6th and 7th tier trucks to deliver and perform arduous tasks every day. The new Eaton Procision is the first in the North American market for 6-7. Double-clutch gearbox for class vehicles. This gearbox has many smart features that make driving more fuel efficient and more comfortable, making it ideal for medium-sized applications."

Eaton said that the transmission uses dual-clutch technology, which is more efficient in starting and accelerating. At the same time, it optimizes the shift point and can reach the highest gear efficiently. With the preselection of the next gear, the engine torque is switched between the two clutches, thereby completing the shift. “The efficient double-clutch technology with closed-loop control system can significantly reduce the slip and transmission losses associated with torque converters,” commented Jeff Carpenter, project manager for the medium-sized Procision project.

ZF

In this exhibition, ZF demonstrated its latest commercial vehicle drive technology, including the modular new generation of mechanical automatic transmission system TraXon. This technology can meet the current and future needs of the commercial vehicle market, providing a versatile and flexible solution for a wide range of applications. The system also provides dual clutch modules for heavy trucks for the first time.

All beginnings are hard. The dual clutch transmission has been fitted to Volvo's new FH series. Will it be a heavy truck in the future? It's hard to say now.



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